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Innovative Shot Designs: Understanding High-Density and Non-Spherical Shot for Bird Hunting, Trap, and Skeet

Updated: Nov 13, 2024


The world of ammunition is constantly evolving, and the innovations in shot design are no exception. Whether you're hunting game birds like pheasants and ducks, or competing in trap and skeet shooting, choosing the right type of shot can significantly impact your performance. With advancements in high-density materials, non-spherical shot designs, and other innovations, today's ammunition offers more effective and versatile options than ever before.


In this article, we’ll explore some of the most exciting innovations in shot design, how they benefit different types of shooting, and what makes them stand out. From materials like tungsten to non-spherical designs, we'll break down the latest advancements and offer suggestions for shooters looking to optimize their performance.


High-Density Materials: Power in Smaller Pellets

Traditional lead shot is no longer the only option for bird hunting and clay shooting. New materials like tungsten and bismuth have revolutionized the effectiveness of shot by offering greater density and energy retention, which leads to more effective downrange performance. These high-density materials allow for smaller shot sizes that pack the same or more energy than traditional lead loads, meaning more pellets per shot and better accuracy.

Tungsten Shot

  • Density: Tungsten is significantly denser than lead, making it one of the most effective materials for shot. Its higher density means it retains more energy over longer distances, resulting in cleaner, more effective kills when bird hunting.

  • Size and Range: Due to its density, tungsten allows shooters to use smaller pellets while maintaining the same or even superior knockdown power. This also results in better patterns and greater versatility at longer ranges.

Image: A comparison showing the difference in density between tungsten and other traditional materials.

Bismuth Shot

  • Lead-Free Alternative: Bismuth is another lead-free option, though it’s less dense than tungsten. It is softer than steel, making it a popular alternative in older shotguns or those with tighter chokes.

  • Advantages: While not as dense as tungsten, bismuth offers a good balance between affordability and performance. It performs well in waterfowl hunting, especially in areas where non-toxic shot is required.


Non-Spherical Shot Designs: Changing the Shape of Accuracy

One of the most innovative areas in modern ammunition design involves non-spherical shot. Unlike traditional round pellets, these new designs are engineered to improve aerodynamics, deliver tighter patterns, and maximize impact on target.

Hex-Shot (Hexagonal Pellets)

  • Aerodynamics: The hexagonal shape creates more aerodynamic flight characteristics than traditional round shot, reducing drag and improving accuracy at longer distances.

  • Tighter Patterns: Hex-shot is designed to produce tighter, more consistent shot patterns, which is a key factor in hitting fast-moving birds or clays. Tighter patterns mean more pellets on target, increasing the likelihood of a successful hit.

Example: Winchester’s Blind Side ammo uses this design, combining hex-shaped shot with a high-density wad for a more compact, lethal spread when hunting waterfowl.

FliteControl® Wad

  • What It Does: The FliteControl wad technology, developed by Federal, improves the performance of shot by keeping the pellets together longer before they spread. This results in tighter patterns, especially useful for longer shots in bird hunting or trap shooting.

  • Who Benefits: Shooters who require precision and control, such as those hunting waterfowl in open spaces or participating in competitive clay shooting, will find the FliteControl wad system advantageous.


Non-Toxic and Environmentally Friendly Shot

With increasing environmental awareness and regulations, non-toxic shot has become a critical innovation for hunters, particularly in waterfowl hunting. Steel shot, one of the earliest alternatives to lead, is lighter and has its limitations, but newer non-toxic materials like tungsten and bismuth offer much better performance without harming the environment.

Steel Shot

  • Affordability: Steel shot remains one of the most affordable non-toxic options. However, it’s lighter and less dense than lead, meaning it loses energy quickly and doesn’t retain the same downrange power. Despite this, steel is still commonly used for waterfowl hunting, especially where cost is a factor.

  • Performance: Although it’s less dense, steel has improved in recent years thanks to advancements in load design and patterns.

Tungsten and Bismuth: The Non-Toxic Leaders

Tungsten and bismuth are leading the charge for performance-driven, environmentally friendly shot. As discussed, their higher density and better energy retention make them highly effective for hunting birds while meeting non-toxic shot requirements.

Image: A diagram comparing penetration depth of steel, tungsten, and bismuth shot at various distances.


Innovations in Trap and Skeet Ammunition

Competitive shooters also benefit from these innovations, especially in trap and skeet where accuracy and consistency are key. Tight patterns and energy retention are just as important here as they are in hunting, especially for shooters trying to break clays at varying distances.

Specialized Loads for Consistency

  • High-Density Loads: The use of tungsten or bismuth shot in trap and skeet ensures tighter patterns, allowing shooters to break clays more consistently at extended distances.

  • Low-Recoil Rounds: Low-recoil rounds with high-density shot are now available, providing consistent patterns with less felt recoil. This is particularly beneficial for younger or smaller-framed shooters who participate in trap or skeet but want to minimize fatigue over long shooting sessions.

Example: Winchester AA® Low Recoil, Low Noise

Winchester’s AA® Low Recoil, Low Noise loads are designed specifically for competitive trap and skeet shooters. These rounds offer excellent patterns with reduced recoil, allowing for more comfortable shooting over multiple rounds of competition.


Suggestions Based on Recent Innovations

With so many advancements in shot design, it’s essential to choose the right ammunition for your needs, whether hunting birds or competing in shooting sports.

For Waterfowl Hunting:

  • Tungsten-Based Ammunition: The higher density of tungsten makes it an excellent choice for waterfowl hunting, where long-range shots are common. Tungsten allows you to use smaller shot sizes while maintaining lethal energy, making it highly effective for ducks and geese.

  • Recommended Ammo: Hevi-Shot Hevi-Metal and Winchester Blind Side (with hex-shot).

For Upland Game Birds:

  • Bismuth Shot: For upland bird hunters, especially those using older shotguns, bismuth is a solid choice. It provides good performance without damaging older barrels, while still offering better energy retention than steel.

  • Recommended Ammo: Kent Bismuth Upland for pheasant and quail hunting.

For Trap and Skeet Shooting:

  • Low-Recoil, High-Density Loads: Competitive shooters can benefit from tungsten-based low-recoil loads. These provide tight patterns and consistent breaks with less fatigue over time.

  • Recommended Ammo: Winchester AA Low Recoil, Low Noise for comfortable trap and skeet sessions.


The latest innovations in shot design—from high-density materials like tungsten and bismuth to non-spherical shot designs—are changing the way hunters and competitive shooters approach their sport. These advancements offer better performance, tighter patterns, and more humane, effective kills in the field, while also improving accuracy in trap and skeet. Whether you're a bird hunter looking for the best non-toxic shot or a clay shooter searching for tighter patterns, the innovations over the past couple years provide excellent options for every type of shooter.


Looking to try the latest in shot design? Check out our collection of innovative ammunition for hunting and shooting sports. Explore here.





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